Semiconductor Silicon Laser Cutting Dust Extraction Solution for Komatsu TLV510 2D Laser Cutting Machine
Semiconductor Silicon Laser Cutting Dust Extraction Solution for Komatsu TLV510 2D Laser Cutting Machine

Semiconductor Silicon Laser Cutting Dust Extraction Solution for Komatsu TLV510 2D Laser Cutting Machine

Model
TOKA-100B-J

Review

Description

Semiconductor Silicon Laser Cutting Dust Extraction Solution for Komatsu TLV510 2D Laser Cutting Machine
  The user is a semiconductor silicon manufacturer in China. The ask ACMAN to come to the factory and design a dust extraction system for its 2D laser cutting machine.
  The laser machine's information is below:
Brand: Komatsu
Model: TLV 510
Table size: 1550 W*3100mm L
Working time: 5hour/day
The table moving Y Axle, but the laser head only moving X Axle;
ACMAN Solutions
  On the laser head, we designed a stable dust extraction hoods by stainless steel. Considering the X axle moving of the laser head, so we add a flexible hose for the extension and flexibility. Then the flexible hose is connect to a hard metal pipe to ACMAN cartridge auto cleaning dust collector.
Dust Extraction Hood Design
Dust Collector Introduction
How does ACMAN Cartridge Dust Collector Working?
The laser dust came into the dust collector body, and there has a spark tarp for avoiding the spark risks, then the raw gas come to the cartridge filters for filtration. the clean gas come out by the centrifugal force generated with the centrifugal fan.

Thanks to the pulse jet system that could clean the filter automatically by compressed air backflow.

The dust came into the dust bin, and could be removing manually.
Video After Installation
Parameter

Model

（B）

Air volume

（m³/h）

Filter Area

(m³)

Fan pressure

（Pa）

Power

（kw）

Air Source

(Mp)

Sound

（dB）

TOKA-8B-J

500-900

12

1780

0.75

0.4-0.6

65

TOKA-10B-J

900-1100

12

2040-1780

1.1

0.4-0.6

67

TOKA-15B-J

1400-1600

18

2040-1780

1.5

0.4-0.6

70

TOKA-25B-J

1688-2476

30

2150-1820

3

0.4-0.6

73

TOKA-30B-J

2664-3405

30

2700-2200

4

0.4-0.6

73

TOKA-40B-J

3786-4527

36

2700-2200

5.5

0.4-0.6

75

TOKA-60B-J

4973-6457

48

2700-2200

7.5

0.4-0.6

75

TOKA-80B-J

7081-8489

60

2700-2200

11

0.4-0.6

78

TOKA-100B-J

8490-10455

75

2790-2020

15

0.4-0.6

80

TOKA-120B-J

10400-13455

90

2790-2020

15

0.4-0.6

85
Save Money By Converting to Pleated Filter Dust Collector
converting from traditional bags and cages often brings many benefits:
• Improve Operation – Increase             Capacity, Decrease Emissions

• Use Less Compressed Air to Clean Filters

• Pleated Filters Last Longer Than Bags

• Reduce Total Number of Filters in Unit

• Easier Installation – Faster Changeout, Less System Downtime, Lower Labor Costs

• Reduce Filter Abrasion and Lower Grain Loading

• Reduce Inventory – Consolidate Several Different Filters Into One Style
Running cost is sooo low

Item

Unit

ACMAN 

  Pleated Filter Dust Collector 

Bag House

 

Airflow

m3/h

10000

10000

First Investment

USD

Est 12000

Est 21000

Fan Motor Power Consumption

USD/Y

15kw/h*8h*365days
(6636)

15kw/h*8h*365days
(6636)

Air Compressor Power Consumption

USD/Y

30Nm3/h
1300

90Nm3/h
3900

Filter Replacement

USD/Y

1075

3320

Valve Replacement

USD/Y

0

0

Maintenance Labor Cost

USD/Y

300

1500

Downtime Cost

USD/Y

2 Hours
0

1 Days

Est 2200+

3 Year Total Cost

USD

Est 39933

Est 73669

6 Year Total Cost

USD

Est 67866

Est 126336

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