ACMAN 4000CMH/2400CFM Dust Collectors Cartridge Type with Pulse Jet System and Dust Hopper-TR-40B-J
ACMAN 4000CMH/2400CFM Dust Collectors Cartridge Type  with Pulse Jet System and Dust Hopper-TR-40B-J
ACMAN 4000CMH/2400CFM Dust Collectors Cartridge Type  with Pulse Jet System and Dust Hopper-TR-40B-J
Model
TR-40B-J

Review

Description

ACMAN 4000CMH/2400CFM Dust Collectors Cartridge Type  with Pulse Jet System and Dust Hopper-TR-40B-J
How does this dust collector working?
Cartridge Filter/Reverse Pulse Dust Extractor
Compact design make the dust collection machine unit so small, it consist of blower, second filter(HEPA) available, pulse-jet cleaning system, high efficiency cartridge filters, dust bin and control cabinet.

Upper Setting: Big airflow and high pressure centrifugal fan. full pressure is about 2000Pa, ACMAN also could OEM super high pressure blower as you needs.

Pulse-jet Backflow System:This dust extractor could cleaning the filters automatically, it need 0.4-0.6mp compressed air source. Helping by the pulse controller and solenoid valves, the back flow air could clean the dust on the surface of the cartridge filters. Then the filter will renewable.

Cartridge Filter Part:The filter chooses high efficiency polyester cartridge type, it has big filtration area than normal one. PTFE coating/Anti-flammable filters are available.

Secondary Filter Part Available:HEPA filter always act as a second filtration part to protect the environment in case the leakage of the first filtration part.

Bottom Setting: Dust Bin/Dust Drawer Available on different working conditions.
Advantage
1: Compact design(fan+jet system+filters+dust bin) saving lots of space for factories;
2: Larger filter areas than bag filter dust collector, because of its pleated cartridge filters;
3: Filters could renewable, the pulse-jet system keep the filters cleaning in a regular time;
4: Various of filter types, suitable for different working conditions;
5: Easy for maintenance: the filters are easy to change and only should remove dust regularly;
6: Less power consumptions: the centrifugal fan's design could provide high pressure and big airflow, the motor is E2 efficiency.                                  
7: Air consumption is low: the compressed air consumption for pulse-jet is lower than baghouse;
8: Wide applications: it can catch fine dust in most of industrials, and removes dust from pulverizing and grinding, crushing, sanding, powder injection and sealing, severing and cutting, stone and metal work, cutting work, substrate work and welding work... but moisture/sticky dust;
9: The efficiency is about F9 grade, if have HEPA secondary filtration, the efficiency is about H13;
10: Lower Noise, with sound proof sponge and centrifugal fan isolation box;
11: Material: 2mm SS400 carbon steel with powder coating or  stainless steel SUS304.
Application
Parameter 

Model

B

Air volume

m³/h

Filter Area

(m³)

Fan pressure

Pa

Power

kw

Air Source

(Mp)

Sound

dB

TOKA-8B-J

500-900

12

1780

0.75

0.4-0.6

65

TOKA-10B-J

900-1100

12

2040-1780

1.1

0.4-0.6

67

TOKA-15B-J

1400-1600

18

2040-1780

1.5

0.4-0.6

70

TOKA-25B-J

1688-2476

30

2150-1820

3

0.4-0.6

73

TOKA-30B-J

2664-3405

30

2700-2200

4

0.4-0.6

73

TOKA-40B-J

3786-4527

36

2700-2200

5.5

0.4-0.6

75

TOKA-60B-J

4973-6457

48

2700-2200

7.5

0.4-0.6

75

TOKA-80B-J

7081-8489

60

2700-2200

11

0.4-0.6

78

TOKA-100B-J

8490-10455

75

2790-2020

15

0.4-0.6

80

TOKA-120B-J

10400-13455

90

2790-2020

15

0.4-0.6

85

Customer Case Sharing
Dust collector for small grinder
The pharma company have an old small grinder/crusher needing the dust collection design.

After survey on the working process, ACMAN found the dust came from the top and the bottom of the grinder when the powder pull in by people and the powder packaging.

So, the customer design two dust extraction hoods. according to the dust hoods, we calculate the airflow is about 4000CMH. 

ACMAN TR-40B-J is suitable for this process, and the dust concentration is high, the dust collection bin can contain lots of dusts.
Video
Save Money By Converting to Pleated Filter Dust Collector
converting from traditional bags and cages often brings many benefits:
Improve Operation – Increase             Capacity, Decrease Emissions

Use Less Compressed Air to Clean Filters

Pleated Filters Last Longer Than Bags

Reduce Total Number of Filters in Unit

Easier Installation – Faster Changeout, Less System Downtime, Lower Labor Costs

Reduce Filter Abrasion and Lower Grain Loading

Reduce Inventory – Consolidate Several Different Filters Into One Style
Running cost is sooo low

Item

Unit

ACMAN 

    Pleated Filter Dust Collector

Bag House

 

Airflow

m3/h

10000

10000

First Investment

USD

Est 12000

Est 21000

Fan Motor Power Consumption

USD/Y

15kw/h*8h*365days
(6636)

15kw/h*8h*365days
(6636)

Air Compressor Power Consumption

USD/Y

30Nm3/h
1300

90Nm3/h
3900

Filter Replacement

USD/Y

1075

3320

Valve Replacement

USD/Y

0

0

Maintenance Labor Cost

USD/Y

300

1500

Downtime Cost

USD/Y

2 Hours
0

1 Days

Est 2200+

3 Year Total Cost

USD

Est 39933

Est 73669

6 Year Total Cost

USD

Est 67866

Est 126336