Pharmaceutical Pulse Jet Cartridge Dust Collector, industrial Dust Filtration System ACMAN TOKA-120B
- Model
- TR-120B
Review
Description
ACMAN 12000CBM/7000CFM Pulse Jet Cartridge Dust Collector Unit for Dust Extraction System
How Does this Machine Working?
Normally, ACMAN compact dust collector consist of 3 main parts:upper part, middle part and bottom part.
1: Upper part: The upper part is the centrifugal fan room that provide the airflow and pressure.
ACMAN's use horizontal volute fan design, which could have stable airflow, low noise.
Inside of the upper room, there has sound-absorb cotton to minimize the noise, ＜75db.
2: Middle part: The middle part is the cleaning mechanism for the filter. Pulse-jet system is widely used.
Back flow compressed air could jet into the inside of filters in a short time could clean the
filters continuously by solenoid valve and timer.
the compressed air source need to connect to the regulators is 0.4-0.6Mp.
3: Bottom part: Bottom part is the filtration part and dust bin/drawer part. The filter using high efficiency
pleated cartridge filters, details see blew choice; the dust bin or drawer design is
depending on the dust concentration.
+: Accessories options: Ultra-high pressure centrifugal fan; Hepa filters for second filtration step;
Vibration cleaning mechanism; Different filter options; anti-explosive device;
Movable set/stable feet; Dust drawer/dust bin...
Easy for Control
1:Control the centrifugal fan;
2:Automatically control the timer;
3:Remote control mode options;
4:Differential pressure gauge;
5:Power/running indicator.
Pulse-jet Air Back Flow System
Jet system including the filter regulator, compressed air tank, solenoid valves, jet tubes and unique venturi...making the filter clean and renewable
High Efficiency Pleated Filters
1: Normal polyester filters;
2: Polyester filter+PTFE coating;
3: Anti-static/flammable filters;
4: Anti-water/oil filters;
5: Big brand filters: TORAY, AAF...
Advantages
1: Compact design(fan+jet system+filters+dust bin) saving lots of space for factories;
2: Larger filter areas than bag filter dust collector, because of its pleated cartridge filters;
3: Filters could renewable, the pulse-jet system keep the filters cleaning in a regular time;
4: Various of filter types, suitable for different working conditions;
5: Easy for maintenance: the filters are easy to change and only should remove dust regularly;
6: Less power consumptions: the centrifugal fan's design could provide high pressure and big airflow, the motor is E2 efficiency.
7: Air consumption is low: the compressed air consumption for pulse-jet is lower than baghouse;
8: Wide applications: it can catch fine dust in most of industrials, and removes dust from pulverizing and grinding, crushing, sanding, powder injection and sealing, severing and cutting, stone and metal work, cutting work, substrate work and welding work... but moisture/sticky dust;
9: The efficiency is about F9 grade, if have HEPA secondary filtration, the efficiency is about H13;
10: Lower Noise, with sound proof sponge and centrifugal fan isolation box;
11: Material: 2mm SS400 carbon steel with powder coating or stainless steel SUS304.
Applications
Technical Parameter
Model （B） | Air volume （m³/h） | Filter Area (m³) |
Fan pressure （Pa） |
Power （kw） |
Air Source (Mp) |
Sound （dB） |
TOKA-8B | 500-900 | 12 | 1780 | 0.75 | 0.4-0.6 | 65 |
TOKA-10B | 900-1100 | 12 | 2040-1780 | 1.1 | 0.4-0.6 | 67 |
TOKA-15B | 1400-1600 | 18 | 2040-1780 | 1.5 | 0.4-0.6 | 70 |
TOKA-25B | 1688-2476 | 30 | 2150-1820 | 3 | 0.4-0.6 | 73 |
TOKA-30B | 2664-3405 | 30 | 2700-2200 | 4 | 0.4-0.6 | 73 |
TOKA-40B | 3786-4527 | 36 | 2700-2200 | 5.5 | 0.4-0.6 | 75 |
TOKA-60B | 4973-6457 | 48 | 2700-2200 | 7.5 | 0.4-0.6 | 75 |
TOKA-80B | 7081-8489 | 60 |
2700-2200 |
11 |
0.4-0.6 |
78 |
TOKA-100B | 8490-10455 | 75 |
2790-2020 |
15 |
0.4-0.6 |
80 |
TOKA-120B | 10400-13455 | 90 |
2790-2020 |
15 |
0.4-0.6 |
85 |
Customer Case Sharing
Laser Fume Extractor
ACMAN have several cooperated laser cutter companies, such as Han's Laser, Bystronic Australia, PPT company, Prima industrie...
Similar with laser cutter fume extractor, plasma cutting machine also need dust collector, but plasma have more fume and spark risks than laser process, so we should add a spark arrestor for plasma process.
The filter we use anti-flammable pleated cartridge filters to confirm the safety of the fume extractor.
Self-cleaning system make the machine working stable
Indonesia-Pharma HVAC
Tablet room HVAC air exchange system, 4000m3/h pulse-jet cartridge dust collector, stainless steel 304 material, cartridge filter using Polyester+PTFE coating.
China-Cleanroom Ventilation
5 Sets dust collectors for electronic company cleanroom air ventilation. Applied in inlet and return air system.
Remote control making it easy.
Vietnam-Sterile Area Purification
Sterile area need dust free standard, the 10 thousand class cleaning-room need the air purified after the air venting out of the room.
Sachet Packaging Dust Collection
Packaging dust collection unit has its unique design for packaging machine, it need high pressure and small airflow because the package machine using flexible hose to extract the dust while the powder filling into the packing bag.
Normally the airflow is 300 or 1200, the full pressure need about 3500Pa. the inlet size is about 89mm which could link flexible hose.
The Packaging dust collection unit's material we use food grade stainless steel and its small design are welcome by all the customers.
Now, ACMAN had cooperated with lots of packaging machine companies.
Powder Compression Dust Collector
ACMAN pharma cartridge dust collector for tablet press machine has applied in pharmaceutical market for 10 years, tablet compression machine like FETTE compressor, LONGLI, BOSCH...have dust extraction port and need de-dusting when it is working.
Our deduster for tablet press machine use stainless material for pharma cleanroom, have small airflow but high pressure. the efficiency could reach F9 emission, also the noise is less than normal unit in market.
The pulse cleaning mode make the dust extractor working in a stable pressure condition.
Capsule filling machine dust collection system
Capsule filling process in pharmaceutical industry is a dust emission source.
ACMAN has our own dust extraction filter unit for capsule filling machine.
Based on GMP (GOOD MANUFACTURING PRACTICE), it need easy cleaning smooth surface, stainless steel 304 material and F9/H13 emission, ACMAN has our own cartridge pulse-jet pharma dust collector for this process .
The dust extraction in the filling cabinet making the capsule filling more cleaning.
Sandblaster Dust Collector
Sanding cabinet need negative pressure and airflow to extract the sanding waste, like rust dust, rigid painting dust, metal rag or chips... Normally some cabinet had design a cyclone separator for the first step of sanding material recycle. but the efficiency of the cyclone dust collector is not high, so it also need a cartridge dust collector for second filtration step.
In experiences, the airflow is from 3000-6000m3/h.
the connect between sanding cabinet and sanding dust extractor we normally use flexible hose.
ACMAN provide a sandblasting room dust extraction system solutions
Polishing Machine Dust Eater Machine
Spring end grinding machine or spring polishing machine have metal dust came out when it is working.
so several customers want a deduster for spring machine, our cartridge dust collector is suitable in this condition, the filters we choose the anti-flammable, oil proof type.
Now it is widely applicate.
Glass Machining Center Dust Control System
Sunglass grinder is a niche market and the famous CNC grinder/cutter is MEIYSYSTEM, so ACMAN had provide about 30 sets cartridge dust collector for glass manufacturers.
The resin dust may have static risks, ACMAN has its solutions.
Pharmaceutical Coating Central Dust Collection
Tablet coater is a pharma process are wildly used in drug and bio factory. it have hot wind system, also it need exhaust air de-dusting system.
ACMAN provide coater dust extraction system for this special condition.
The cleaning mode will protect the filter also.
Fluidized Bed Dryer Dust Extraction
Fluidized bed dryer or granulator, like GLATT Germany, have filter bags in the fluid-bed. but that is not enough because the bag filters's efficiency is not so high.
So it need second filtration equipment for the exhaust air treatment. ACMAN has a unique designed granulator dust extractor in this process.
The centrifugal fan in this system has extremely ultra-high pressure, so the equipment has a high pressure resistance design.
In addition, the cleaning mode is also very important....
Video
Save Money By Converting to Pleated Filter Dust Collector
converting from traditional bags and cages often brings many benefits:
• Improve Operation – Increase Capacity, Decrease Emissions
• Use Less Compressed Air to Clean Filters
• Pleated Filters Last Longer Than Bags
• Reduce Total Number of Filters in Unit
• Easier Installation – Faster Changeout, Less System Downtime, Lower Labor Costs
• Reduce Filter Abrasion and Lower Grain Loading
• Reduce Inventory – Consolidate Several Different Filters Into One Style
Running cost is sooo low
Item | Unit | ACMAN Pleated Filter Dust Collector | Bag House |
Airflow | m3/h | 10000 | 10000 |
First Investment | USD | Est 12000 | Est 21000 |
Fan Motor Power Consumption | USD/Y | 15kw/h*8h*365days | 15kw/h*8h*365days |
Air Compressor Power Consumption | USD/Y | 30Nm3/h | 90Nm3/h |
Filter Replacement | USD/Y | 1075 | 3320 |
Valve Replacement | USD/Y | 0 | 0 |
Maintenance Labor Cost | USD/Y | 300 | 1500 |
Downtime Cost | USD/Y | 2 Hours | 1 Days Est 2200+ |
3 Year Total Cost | USD | Est 39933 | Est 73669 |
6 Year Total Cost | USD | Est 67866 | Est 126336 |
